12/1/2021: OK folks, the new forum software is up and running

As has been mentioned, the look of the forum is different. As time permits, we may customize the look a bit.

I have created a new thread to discuss the new platform: viewtopic.php?t=4960

The new platform should be stable and fully functional. Please report any issues in the new thread.

Thank you all for hanging in there with me as we made the rather bumpy trip over to the new platform.

Jim

Mason's 1968 model 05

This is a public forum. This forum will be a place to show your Project Eagle and updates on progress you have made. Please make one thread with your project and put all updates in the same thread. Sorry... Eagles only.
BUTTON_POST_REPLY
Eagle obsessed
PostsCOLON 284
JoinedCOLON Thu Jun 14, 2018 11:37 am
Your NameCOLON Mason Chipperfield
Bus ModelCOLON 1968 model 05 Eagle series 60 and B500
LocationCOLON McCook NE

Re: Mason's 1968 model 05

Post by Eagle obsessed »

ok, back again.

coming back to my last post, I still think that there is air in the system. on the last test drive we didn't put a cap on our power steering reservoir and air was coming through and throwing out fluid. we have not driven since then but i believe that driving will fix the problem... i.e bleed the system.

As i said in last post my most recent project is completely sealing off front end, and configuring dash wiring, starting with putting 18 gauge steel under floor then sprayfoam. on top is then plywood, which should totally seal off all leaks. I did rebuild the stairs, however they are almost same as original, for a few reasons. i did make it so rise is same for each step. And we also still hope to be able to fit spare tire underneath. did widen the 4th step up, making it a little wider towards the curbside of bus for better accessibility.

I'm now doing wiring in thefront so i can insulate front bulkhead, which should be almost the last thing to insulate.


We also have new windshields, at somepoint we will start putting them in and tweaking things so they fit. (the frame not the windows. windows dont tweak :roll: )

And also some more insulation in the genset compartment.

And we are working towards getting levelers going.
Attachments
Under spray foam
Under spray foam
Steel underneath
Steel underneath
Beginner spray foam job lol
Beginner spray foam job lol
Steps
Steps
Widened step
Widened step
It’s a mess but coming along
It’s a mess but coming along
1968 05 Eagle 8v71 with roadranger 9 speed,
04/25/19 starting upgrade to series 60! and B500
User avatar
beltguy
Moderator
Moderator
PostsCOLON 2472
JoinedCOLON Wed Oct 08, 2008 4:39 am
Your NameCOLON Jim Shepherd
FMCA #COLON F246286
Bus ModelCOLON 1985 Eagle 10 with Series 60 and Eaton AutoShift 10 speed transmission
LocationCOLON Evergreen, CO
CONTACTCOLON

Re: Mason's 1968 model 05

Post by beltguy »

Mason, so glad you are back to posting and showing us your great fabrication skills.

Just an FYI, the custom car folks "tweak" the curved glass windshields when they chop the top :o . Watched a guy work on the glass when a rather famous customizer chopped the top on a Chevy a few years ago at a car show and his skills were amazing.

Jim
Jim Shepherd
Evergreen, CO
'85 Eagle 10 with Series 60 & Eaton AutoShift 10 speed transmission SOLD
2005 Dodge 2500 with 5.9 Cummins and 6 speed manual 2014 Passport 26 foot trailer
Bus Project pages: http://beltguy.com/Bus_Project/busproject.htm
Blog: http://beltguy.com/blog/
Email: jim@eaglesinternational.net NOTE this email box is only for general correspondence and not technical advice
Eagle obsessed
PostsCOLON 284
JoinedCOLON Thu Jun 14, 2018 11:37 am
Your NameCOLON Mason Chipperfield
Bus ModelCOLON 1968 model 05 Eagle series 60 and B500
LocationCOLON McCook NE

Re: Mason's 1968 model 05

Post by Eagle obsessed »

Test
1968 05 Eagle 8v71 with roadranger 9 speed,
04/25/19 starting upgrade to series 60! and B500
User avatar
beltguy
Moderator
Moderator
PostsCOLON 2472
JoinedCOLON Wed Oct 08, 2008 4:39 am
Your NameCOLON Jim Shepherd
FMCA #COLON F246286
Bus ModelCOLON 1985 Eagle 10 with Series 60 and Eaton AutoShift 10 speed transmission
LocationCOLON Evergreen, CO
CONTACTCOLON

Re: Mason's 1968 model 05

Post by beltguy »

reply to Masons test (he is having an issue).

Jim
Jim Shepherd
Evergreen, CO
'85 Eagle 10 with Series 60 & Eaton AutoShift 10 speed transmission SOLD
2005 Dodge 2500 with 5.9 Cummins and 6 speed manual 2014 Passport 26 foot trailer
Bus Project pages: http://beltguy.com/Bus_Project/busproject.htm
Blog: http://beltguy.com/blog/
Email: jim@eaglesinternational.net NOTE this email box is only for general correspondence and not technical advice
Eagle obsessed
PostsCOLON 284
JoinedCOLON Thu Jun 14, 2018 11:37 am
Your NameCOLON Mason Chipperfield
Bus ModelCOLON 1968 model 05 Eagle series 60 and B500
LocationCOLON McCook NE

Re: Mason's 1968 model 05

Post by Eagle obsessed »

ok jim i am back. somehow it wouldnt post last time, i think i used an emoji off my iphone which caused problems.
So not a forum problem.

ok so last post i was trying to talk about how the windshields worked.

Basically we took all the bondo off from around the opening, the test fitted the windows. Test fit went fine, then we started trying with gasket , and they did not seem to fit, with the corners being a little tight. so take out and sand the corners. We took an 1/8 of glue off then maybe 1/16-1/8" of glass. Then using a variety of tools were able to fit both windows into their proper places.

side note: We compared both profiles of old and new windows and it appears that the new windows were curved slightly different in our favor.

After that took on a test drive to see how well it was sealed up in the front, but at that point i had not completely sealed around the brake treadle, (huge hole) so there was a lot of wind coming through. and of course a terrible door. Also tested my extended cruise and jake wires, which worked fine. Our last trip cruise was not wired to the brakes so we were not able to use.

At this point the entire front end is sealed satisfactory as far as i know. further test driving will tell the tale.

I reverted with the front floor around driver is still angled, as it was stock. This was the only way to give clearance to headlights.
Attachments
0477A8AE-E8BB-451B-8BA4-CB705EA83176.jpeg
11455F69-617A-4B14-A80D-B019E92428C7.jpeg
Sanding
Sanding
Last edited by 1 on Eagle obsessed, edited 0 times in total.
1968 05 Eagle 8v71 with roadranger 9 speed,
04/25/19 starting upgrade to series 60! and B500
Eagle obsessed
PostsCOLON 284
JoinedCOLON Thu Jun 14, 2018 11:37 am
Your NameCOLON Mason Chipperfield
Bus ModelCOLON 1968 model 05 Eagle series 60 and B500
LocationCOLON McCook NE

Re: Mason's 1968 model 05

Post by Eagle obsessed »

Headlights.

I found a website that makes led headlight replacements for old vehicles with old headlights. such as an old bus.

https://vintagecarleds.com/

They are a very close fit, however i had to cut out the back of the headlight housing as they are a little longer then stock. and all 4 headlights are hi/lo beam.

i have not aimed them yet, them seem bright enough in the shop but it is hard to tell.
Attachments
F1B5682F-8322-44A2-B410-8FD11C7EB3A2.jpeg
F2B7BC15-0471-4BF3-A5CE-DC73CA52B340.jpeg
Last edited by 1 on Eagle obsessed, edited 0 times in total.
1968 05 Eagle 8v71 with roadranger 9 speed,
04/25/19 starting upgrade to series 60! and B500
Eagle obsessed
PostsCOLON 284
JoinedCOLON Thu Jun 14, 2018 11:37 am
Your NameCOLON Mason Chipperfield
Bus ModelCOLON 1968 model 05 Eagle series 60 and B500
LocationCOLON McCook NE

Re: Mason's 1968 model 05

Post by Eagle obsessed »

Wipers.

I was never too impressed with air wipers, no hard reasons just not impressed. So when we were taking bluebird apart also took off wiper motors and stashed in back of shop.
removing the air wipers from the eagle left huge gaping holes, quite unsightly, leaving me wondering how to cover them. (the electric wiper motors had a much smaller penetration.) Well we decided we would try tig welding patches in, being that someone lives here that knows the basics of tig welding (not me) after a ton of prep this turned out pretty well. It probably is not quite wayne level, but i did not want to find new frontal aluminum siding. ;)
We did smooth it with a flap sanding disk, not sure how that will look because the anodizing is gone. but it is and extremely small area.

After the patching was done it was very easy to drill a new smaller hole and mount the wiper motor.

I do still need to wire motors but that is it on the wiper motor installation.
Attachments
Final installation
Final installation
Welding smoothed
Welding smoothed
Plugs welded in
Plugs welded in
Before
Before
1968 05 Eagle 8v71 with roadranger 9 speed,
04/25/19 starting upgrade to series 60! and B500
Eagle obsessed
PostsCOLON 284
JoinedCOLON Thu Jun 14, 2018 11:37 am
Your NameCOLON Mason Chipperfield
Bus ModelCOLON 1968 model 05 Eagle series 60 and B500
LocationCOLON McCook NE

Re: Mason's 1968 model 05

Post by Eagle obsessed »

My most recent project was making cafe doors for the rear curb side compartment.

I have a t handle latch coming for the front door, rear door latches from inside





More sideways iPhone pics :roll:
Attachments
77417C25-BBE0-4BBB-B3B3-F55DF10523EF.jpeg
DE05A986-F63E-47C1-926C-E8E77B57A3A3.jpeg
48415459-20C2-472E-8B50-0D9B5A9B9CA8.jpeg
F0B94CFF-2DDE-4F24-A628-D4492944C795.jpeg
1968 05 Eagle 8v71 with roadranger 9 speed,
04/25/19 starting upgrade to series 60! and B500
Eagle obsessed
PostsCOLON 284
JoinedCOLON Thu Jun 14, 2018 11:37 am
Your NameCOLON Mason Chipperfield
Bus ModelCOLON 1968 model 05 Eagle series 60 and B500
LocationCOLON McCook NE

Re: Mason's 1968 model 05

Post by Eagle obsessed »

Today finished up the rear door, it hinges at the top, still need to get struts for it but that is all
Attachments
2BB35C0F-9DC0-4FB9-A871-A4B42F89EED9.jpeg
8C3BD9B6-DB16-42AA-8950-4C9DB6D65E91.jpeg
27C1D63D-52BF-49D0-8A0A-745A4BAB8FA7.jpeg
736C2B17-2801-4B1B-A5C7-80C204930ADA.jpeg
1968 05 Eagle 8v71 with roadranger 9 speed,
04/25/19 starting upgrade to series 60! and B500
User avatar
rusty
Moderator
Moderator
PostsCOLON 1494
JoinedCOLON Thu Oct 09, 2008 3:22 pm
Your NameCOLON Wayne Schell
FMCA #COLON F341087
Bus ModelCOLON 1972 05 completed 2003
1994 15/45 in progress
LocationCOLON Johnstown Co.

Re: Mason's 1968 model 05

Post by rusty »

Nice work tell me about the shutters.
Wayne
BUTTON_POST_REPLY